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I decided to take
advantage of the 3-day weekend and remove the panels from the rear
interior and do the job
right the right way: on the work bench. It takes less than 5 minutes to
remove the panels and lower rear seat - a few of those plastic push
pins and some slight maneuvering and they're out. No need to remove the
upper panel (the one that surrounds the quarter window and has the
upper seat belt mount). This can be done with the
panels in the car, but I would absolutely recommend against
doing that. With the panel on a bench you have the lighting
you need, the visibility you need, and the maneuverability you need to
get the vinyl in place and make the proper cuts once the adhesive it
set.
Let me also add that if
you're a perfectionist or squeamish with the very strong possibility of
messing up a major piece of the interior of your car, either skip this
project or take it to a professional. As an
amateur you will not be able to make this perfect by any means, but it
will be much better than "good enough" if you take your time.
The things I learned,
when comparing it to the first time I did it with the panels in the
car, is take your time and don't rush the prep
work, the laying of the vinyl, the cutting of the excess and having the
proper tools (mainly a flat blade screw driver and an X-Acto knife with a new blade).
So bare with me once more, and here's what you'll need to complete the
job:
1. The vinyl material, It can be ordered from Miamicorp.
Here's
the crimson red for the ICAP http://www.miamicorp.com/default.aspx?page=item%20detail&itemcode=DV2819
Charcoal black
http://www.miamicorp.com/default.asp...itemcode=L7485
http://www.miamicorp.com/default.asp...temcode=DV5410
Camel
http://www.miamicorp.com/default.asp...itemcode=L7486
http://www.miamicorp.com/default.asp...temcode=DV7720
Dove
http://www.miamicorp.com/default.asp...itemcode=L7487
http://www.miamicorp.com/default.asp...temcode=DV6665
2. A can of 3M 8088
vinyl adhesive (you can order this form Miami Corp Also)

3. An X-Acto knife with
a new blade
4. Flat blade screw driver
5. Spline tool (can be
purchase at Lowes/Home Depot for a few bucks)

6. 220 or 180 grit sandpaper
7. Goo gone

8.
Silver Tinsel Welt or your favorite color.
Once
you have the panel out and on the bench, lightly sand the recessed area
with the sandpaper to rough up the surface and give it some tooth so
the adhesive will stick. Blow off the dust from the sanding. Then wipe
down the recessed area (where the vinyl will go) and the groove around
it with rubbing alcohol a few times - this will remove any interior
dressing, oils, dust, etc. I used duct tape to mask off the perimeter
of the area, and the outer-most edge of the groove. Take your time
doing this - you want the adhesive to go into the groove, but not both
"walls" of it. Look at your front door panels and you'll see what I
mean.
Once you have the duct tape in place, lay your vinyl down to get a
rough idea of how large a piece you'll need. I'd recommend cutting it at
least 2" larger than the area you need, then use the spline tool to actually push it
into the groove - this will effectively mark the rear of the vinyl so
you'll know where to spray your adhesive without overdoing it.
OK, remove the vinyl and lay it aside - get ready to spray the adhesive
on your panel. The spray nozzle will have 3 different size patterns, I
used the medium one. Spray away, being sure to obviously cover the
recessed area and the groove - don't color outside of the lines! Make sure the entire
area is covered in a good coat (without overdoing it) of the adhesive.
Now do the same thing to the back of the vinyl,
going as little as possible outside of the line from when you pressed
it into the groove. It won't hurt if you go too much over the line, but
it will make setting the piece a bit more difficult as it will
stick to the duct tape.


Now
the fun starts, and this
is the first of 3 moments of truth. Walk away. Go have a quick
sandwich, guzzle a beer, slam a can of Coke, take a poop. Do what ever
you have to do to not touch anything for at least 5
minutes. You have to let the adhesive "tack". This means not rushing
and thinking you've waited long enough when in fact it was only 30
seconds. You'll know when it's ready when you can touch it with your
finger and it's sticky, but doesn't stretch away with your finger like
mozzarella cheese on a piece of pizza. Once you're sure it's properly
tacked, get ready for moment of truth #2 - laying the vinyl down. Take
a deep breath and count to 5, then lay it down, making sure you have it
positioned as closely as possible when you initially made the dry run.
You can pull it up if you're too far off base, but this stuff does set
pretty quick. Focus on
smoothing the vinyl to the contours of the recessed area first, making
sure it sits flat. Then use the spline
tool to force the vinyl into the groove. Go ahead and lean on it as
hard as you can, you won't hurt it. The key here is to use the part of
the vinyl that's sticking up (the extra) and push that
into the groove. It's hard to describe but basically you don't want to
stretch the material that's already laid flat, use the slack. Use the
flat blade screwdriver to get into the areas that the spline tool won't go. You might
have to do this several times before the vinyl sticks to the adhesive
in the groove. It will work, but I think it's finicky due to not being
able to properly sand in the groove. Don't freak out if it looks like
the vinyl isn't going to stick in the groove. Keep working it. Once you
have it in as good as you can get it, and verify again that the flat
area is smooth and follows the contour, walk away again Go watch TV for 30
minutes. Then come back and push it into the groove again. You might
notice that it seems to stick better. Work it into the groove a few
times with the spline
tool and the screwdriver. Walk away again for 30min, then come back and
do it again. In fact, I laid the first piece down yesterday morning
around 830am, worked it into the grooves as well as I could, then left
for the day around 930 am. I came
home 8hrs later and pushed it into the groove with the tools, smoothed
out a wrinkle in the flat area and it stuck. Now
you see why I said to take your time and not rush this. Yes the
adhesive sets up quick from what I've seen, but once you have it in
place and are pushing it into the groove that's where patience comes
in.

OK
so now we're ready for moment of truth #3 - cutting. This requires a
steady hand and being able to keep an eye on your blade with regard to
its position on the vinyl within the groove. Look again at your door
panel - that's how you want your cut to be. As I said earlier, this
won't be perfect, but if you're using the welting in your doors like I
am, the welt will mask small errors in the cutting process. If you're
not using the welting, then Godspeed my friend you're a braver soul
than I am! 
OK
- cut away! Cut along the inside of the groove, at the bottom of the
groove where the inside vertical "wall" meets it. It's easy to see what
I mean when you're looking at it. Once you've removed about 8" of it,
completely remove that piece and start again until you have all of the excess cut away. Now
it's time to carefully and slowly remove the duct tape. Be extra
careful doing this - if any of the tape is stuck to your vinyl it will
pull it up. Keep an eye on it as you pull it up and have your knife
ready to cut if there are any areas that didn't cut cleanly. Use the Goo-Gone on a rag to remove the
tape's residue. This stuff seemed to slightly discolor my panel, the
black part not the red. Some Vinylex
dressing took care of that and it's fine now. If you don't use welting,
you're done and can move on to the next panel. If you use the welting
like me, I laid down a small bead of clear silicone adhesive in the
groove to hold the welt in place. The groove around the recess isn't as
uniform as the groove in the front door, and the welt won't stay in
place as easily and needs some help.


Edited by Octavio Diaz:
On convertibles, the rear speakers are
behind the rear side panels. There are hundreds of little holes
that allow the sound to flow through the panels. To complete this
mod, the material covering the holes must be removed. I used a
dremel to drill each of the holes open. Unfortunately, when you do
this, the white material on the inside of the holes is visible. I
used a red sharpie marker to color the inside of each hole.

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